91ÊÓƵ¹ÙÍø

What is a Micrometer? An Important Measuring Tool in the Industry
Knowledge

What is a Micrometer? An Important Measuring Tool in the Industry

A micrometer is a measuring tool used to precisely measure lengths on small scales. In principle, spiral micrometers can be divided into mechanical micrometers and electronic micrometers. The mechanical micrometer is made according to the principle of spiral magnification.
Published: Dec 12, 2022
What is a Micrometer? An Important Measuring Tool in the Industry

What is a Micrometer?

A spiral micrometer (Micrometer) is a more precise tool for measuring length than a vernier caliper. Using it to measure length can be accurate to 0.01mm, and the measuring range is several centimeters. It is used to measure the thickness of aluminum foil or similar aluminum foil objects and other objects that need accurate measurement and output data.

The screw micrometer is a more precise tool for measuring length than the vernier caliper. It can measure the length accurately to 0.01mm, and the measuring range is several centimeters. The fixed scale of the small anvil of the screw micrometer is fixed on the frame, the knob, the fine-tuning knob, and the movable scale, and the micrometer screw are connected and are sleeved on the fixed scale through precision threads.

Working principle:

The screw micrometer is made according to the principle of screw amplification. The screw rotates once in the nut and the screw advances or retreats along the direction of the rotation axis by a distance of one pitch. Therefore, the small distance moved along the axis can be expressed by the reading on the circumference. The pitch of the precision thread of the screw micrometer is 0.5mm, and the movable scale has 50 equal division scales. The movable scale rotates once, and the micrometer screw can advance or retreat 0.5mm, so rotating each small division is equivalent to the micrometer screw Forward or backward this 0.5/50=0.01mm. It can be seen that each small division of the movable scale represents 0.01mm, so the screw micrometer can be accurate to 0.01mm. Since one more digit can be estimated, the thousandths of millimeters can be read. When measuring, when the small anvil and the micrometer screw are close together, if the zero point of the movable scale coincides with the zero point of the fixed scale, unscrew the micrometer screw. And make the surface of the small anvil and the micrometer screw just touch the two ends of the length to be measured, then the distance that the micrometer screw moves to the right are the measured length. The whole millimeter of this distance is read from the fixed scale, and the fractional part is read from the movable scale.

  • The precision of the scale: Its smallest scale, usually 0.5 mm.
  • The precision of the spiral micrometer: It is obtained from the cooperation of the auxiliary scale and the scale, and is the minimum scale of the auxiliary scale.
Basic types of micrometers:
  • Outside Diameter Micrometers: Commonly used to measure wires, spheres, shafts, and blocks.
  • Inner diameter micrometer: Used to measure the diameter of the hole.
  • Depth micrometer: Used to measure the depth of the groove.
Measurement method:
  • From the position of the front edge of the movable sleeve at the position of the fixed sleeve, read the number of complete turns.
  • From the number of divisions on the movable sleeve opposite the horizontal line on the fixed sleeve, read the decimals less than one circle, and the addition of the two is the measured value.

What is the Unit of Measurement for the Micrometer?

A micrometer is a more precise tool for measuring length than a vernier caliper. It can be used to measure length to an accuracy of 0.01mm, and the measurement range is several centimeters. A part of the thread is processed into a thread with a pitch of 0.5mm. When it rotates in the screw sleeve of the fixed sleeve B, it will advance or retreat. The movable sleeve C and the screw are integrated, and its periphery is divided into 50 divisions. The number of full revolutions of the screw is measured by the engraved lines at intervals of 0.5mm on the fixed sleeve. And the part that is less than one turn is measured by the engraved lines around the movable sleeve. The final measurement result needs to be estimated to one decimal place.

Various Micrometers and Their Corresponding Functions:

  • Vernier reading outer diameter micrometer is used for ordinary outer diameter measurement.
  • Small head outer diameter micrometer is suitable for measuring precision parts of clocks and watches.
  • The pointed outer diameter micrometer is characterized in that the two measuring surfaces are 45° cone-shaped pointed heads. It is suitable for measuring small grooves, such as the groove diameter of drill bits, vertical end mills, taps with even grooves, and the diameter of the tooth root circle of watch gears.
  • The wall thickness micrometer is characterized by a spherical measuring surface and a flat side measuring surface and a specially shaped ruler frame, which is suitable for measuring the outer diameter micrometer of the pipe wall thickness.
  • Plate thickness micrometer the plate thickness micrometer refers to a ruler frame with a spherical side measuring surface and two flat sides and a special shape, which is suitable for measuring the thickness of the plate.
  • Thin slice micrometer measures the diameter of the groove, which can reduce the measurement error by 5% each time.
  • Disc micrometer measure the span length of the spur and helical gears.
  • V felt micrometer odd-numbered taps, reamer outer diameter measurement.
  • Spline micrometer, also known as fancy micrometer, gear groove diameter measurement.
  • Caliper type inner diameter micrometer small diameter narrow groove width measurement.

What is the Difference Between Micrometers and Calipers?

The micrometer is also called the spiral micrometer, and the accuracy is estimated to be 0.01mm to 0.001mm.

The vernier calipers are divided into three types: 10 divisions, 20 divisions, and 50 divisions, and the accuracy is 0,1mm, 0.05mm, and 0.05mm respectively.

Matters Needing Attention When Using a Spiral Micrometer:

  • When measuring, stop using the knob when the micrometer screw is approaching the object to be measured, and use the fine-tuning knob instead to avoid excessive pressure, which can not only make the measurement result accurate, but also protect the screw micrometer.
  • When reading, pay attention to whether the engraved line indicating half a millimeter on the fixed scale has been exposed.
  • When reading, there is an estimated number in the thousandth place, which cannot be thrown away casually. Even if the zero point of the fixed scale is just aligned with a certain scale line of the movable scale, the thousandth place should be read as 0.
  • When the small anvil and the micrometer screw are close together, the zero point of the movable scale does not coincide with the zero point of the fixed scale, and there will be a zero error, which should be corrected, that is, the value of the zero error should be removed from the reading of the final length measurement.
Published by Dec 12, 2022 Source :

Further reading

You might also be interested in ...

Headline
Knowledge
Precision in Rotation: Indexing Plates in Metal Machining
Rotary Indexing Plates are precision components of milling machines that facilitate the precise angular positioning of workpieces and cutting tools. They are used in both metal machining and woodworking, and while they share a fundamental purpose, there are notable differences in their design, capabilities, and applications due to the distinct characteristics of the materials and processes involved.
Headline
Knowledge
Sheet Metal Fabrication Machines: An Overview
Sheet metal machines are widely used in various manufacturing industries for shaping, cutting, and forming sheet metal into different components. Some of the industries that extensively utilize sheet metal machines include light industries such as electrical and medical equipment, all the way up to heavy industries such as automotive, rail, oil and gas, as well as wind power generation.
Headline
Knowledge
The Significance of Planing Machines in the Machining Tool Industry
Metal and wood planing machines are essential tools in the machining industry. Wood planers use a rotating cutterhead equipped with sharp blades to smooth and size workpieces, ensuring uniformity in woodworking projects. Metal planers use a cutting tool mounted on a reciprocating tool head to remove excess material from metal surfaces, achieving precise dimensions in components. Both types of planning machines enhance efficiency, precision, and the overall quality of finished products. Understanding the key features of the various types of planing machines will help you choose the right machine best suited for your machining needs.
Headline
Knowledge
Stamp Press Technology and Manufacturing in Taiwan
Nestled in the heart of East Asia, Taiwan has emerged as a powerhouse in the global stamp press industry, with a robust manufacturing ecosystem, and cutting-edge technology. With a rich manufacturing tradition and a focus on precision engineering, Taiwanese companies meet the demands of diverse sectors, ranging from electronics and automotive to medical devices and aerospace, supplying high-quality stamp press solutions to a diverse range of markets worldwide.
Headline
Knowledge
Introduction to Stamp Press Technology
Stamp press technology, also known as stamping or pressing, is a manufacturing process that utilizes a press to shape or cut materials into desired forms. This process involves the use of a die and a punch to form or cut the material, creating intricate shapes with high precision. Widely employed for mass production due to its speed, accuracy, and repeatability, this process is a crucial part of modern manufacturing.
Headline
Knowledge
Mechanical Reducers in Industrial Manufacturing
Speed reducers are powerful mechanical devices generally used in machining tools to multiply the force or torque generated by an input power source, thereby increasing the usable force, enhancing the performance and precision of the machining tool. They are also used in material handling systems such as conveyor belts and lifting mechanisms to control the speed of material transfer and manage heavy loads efficiently. By multiplying the available output force, they enable the use of a reduced input power source, resulting in cost savings for machine tool investments. When choosing the appropriate speed reducer, the torque, speed, and horsepower of the input, as well as the mounting configuration, efficiency, and required lifetime all need to be considered. The quality of the machine chosen will also be reflected in the amount of backlash, transmission error, torsional rigidity, and inertia experienced during machining.
Headline
Knowledge
Introduction to Stamp Press Technology
Stamp press technology, also known as stamping or pressing, is a manufacturing process that utilizes a press to shape or cut materials into desired forms. This process involves the use of a die and a punch to form or cut the material, creating intricate shapes with high precision. Widely employed for mass production due to its speed, accuracy, and repeatability, this process is a crucial part of modern manufacturing.
Headline
Knowledge
Innovations in Sawing Technology
The traditional image of saws as just cutting tools is being reshaped by cutting-edge advancements that integrate automation and robotics in sawing technologies, paving the way for greater precision and efficiency of sawing technology in manufacturing.
Headline
Knowledge
The Fundamentals of Drilling Machines
Drilling machines play a pivotal role in the manufacturing industry, using rotary motion to create precise holes in a variety of materials. Whether it's metal, wood, plastic, or composites, drilling machines are versatile and essential for producing components in countless applications.
Headline
Knowledge
Hybrid Milling in Manufacturing: Integrating Additive and Subtractive Processes
The integration of additive manufacturing (AM) and subtractive milling processes has emerged as a transformative manufacturing process known as hybrid milling. This technique combines the strengths of both 3D printing and traditional subtractive milling, opening up new possibilities and diverse applications for creating complex geometries with improved material efficiency.
Headline
Knowledge
Features and Mechanics of Industrial Saws
Industrial saws shape raw materials into precise components that form the backbone of countless products. Understanding the mechanics of sawing, examining the fundamental principles, cutting mechanisms, and essential aspects of safety and maintenance will ensure the most efficient and safe operation of industrial saws.
Headline
Knowledge
Understanding the Diversity of Industrial Saws
Industrial saws play a pivotal role in processing a wide range of materials with precision and efficiency. Taiwan is a major supplier of industrial saws to the automotive, aerospace, and construction, as well as the metal fabrication industries. This article aims to provide a comprehensive understanding of the diverse industry of industrial saws, exploring their types, structures, applications, and the crucial role they play in various industries.
Agree