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The Importance of Industrial Gearboxes and Power Transmission Components

and Ìýpower transmission components are essential for converting mechanical power into controlled motion in industrial machinery. These components regulate speed, torque, and direction, allowing machines to perform with efficiency and precision.

Plastic & Rubber Industry

Extruders, injection molding machines, calenders, and mixers in the plastic and rubber industries demand precise speed control and high torque transmission. Gearboxes must operate continuously at high speeds while minimizing thermal buildup and mechanical wear. TYGear gearboxes are engineered to deliver efficient energy transfer, stable performance, and consistent material output.

Steel Industry

Heavy-duty gearboxes regulate rolling mills, forming machines, and shears used in steel production. These gearboxes must perform under intense pressure, heavy loads, and fluctuating torque conditions. TYGear provides robust gearboxes with reinforced housings and gears designed for heavy-duty environments.

Cement & Mining Industry

Cement crushers, ball mills, conveyors, and other mining equipment rely on powerful gearboxes to function in rugged and often hazardous conditions. These applications involve intense vibrations, dust exposure, and shock loads. TYGear designs sealed and reinforced gearboxes with long-term durability and minimal maintenance needs.

Energy Industry

Gearboxes in this sector are essential for both traditional and renewable energy systems, including turbines, pumps, and compressors. They must deliver reliable speed control and maintain high operational efficiency under varied load conditions.

Paper & Pulp Industry

Processing equipment like calender rolls, pulpers, and refiners require gearboxes that provide fine-tuned control under high-speed operations. TYGear provides low-noise, accurately calibrated gearboxes that enhance product quality and machinery lifespan.

Elevation & Transport Industry

Elevators, cranes, and transport conveyors need reliable gearboxes to lift and move heavy loads with accuracy and safety. TYGear gearboxes provide torque conversion, direction changes, and shock absorption essential for load-bearing operations.

TYGear Core Product Range

• Single Screw Extruder Gearboxes

Ideal for film blowing, pipe production, and profile extrusion in plastic processing, TYGear’s TEX series offers exceptional torque, reduced operational noise, and optimized gear engagement.

•ÌýTwin Screw Extruder Gearboxes

Commonly used in the compounding and material blending of films, fibers, and plastic compounds, the TB & TBV series gearboxes ensure accurate, synchronized mixing and high performance in extrusion processes.

•ÌýGearboxes for Electric Injection Molding Machines

TGSM series gearboxes utilize a U-shaped reduction structure to enhance servo motor synchronization and torque control for compact efficiency in electric molding applications. These gearboxes are suitable for high-speed, high-torque plastic injection molding applications.

•ÌýHelical Gearboxes

Used in conveyors and feeders, these gearboxes deliver smooth transmission and extended service life. Precision grinding and carburized components minimize noise and increase surface contact.

•ÌýRight Angle Gearboxes

Designed for space-constrained applications in packaging and automation, these gearboxes allow for angular power transmission with consistent torque delivery.

•ÌýParallel Shaft Gearboxes

Utilized in horizontal machinery such as mixers and conveyor systems, these gearboxes offer easy installation, various gear ratios, and smooth power delivery.

•ÌýBevel Gearboxes

Perfect for changing the direction of power flow in complex machinery layouts. TYGear's bevel gearboxes offer high efficiency and long-term reliability in demanding applications.

•ÌýCustom Gearboxes

TYGear provides custom gearbox solutions for specialized machinery, including tunnel borers, winders, and marine equipment.Ìý

•ÌýDisc Couplings

Disc couplings are flexible couplings that use thin metal discs to transmit torque while compensating for angular, axial, and parallel misalignments. They are ideal for high-speed, high-precision applications such as pumps, compressors, and servo motors.

•ÌýGear Couplings

Gear couplings consist of toothed hubs and sleeves that transmit high torque and handle limited shaft misalignment. They are commonly used in heavy-duty equipment like rolling mills, crushers, and large industrial mixers.

•ÌýUniversal Joints

Universal joints, or U-joints, transmit rotary motion between misaligned shafts and allow for flexible angular movement. They are widely used in vehicle drivetrains, crane systems, and industrial automation equipment.

TYGear Manufacturing & RD Capabilities

TYGear utilizes advanced software, including KISSsoft and CAD tools, along with state-of-the-art manufacturing and testing equipment from Germany and Japan, to ensure every product meets or exceeds international standards. All gear components follow AGMA criteria, are made from low-carbon alloy steel, and undergo carburization and precision grinding processes to ensure high load capacity, low noise, and extended service life. Key manufacturing equipment includes:

•Ìý Gear Grinding Machines (Gleason, Germany):

Used to finish gears with high precision and surface smoothness, ensuring optimal meshing and noise reduction in gear systems.

•Ìý Gear Hobbing Machines (Max dia. 2000mm)

Used for cutting gear teeth on large-diameter gears with high accuracy and repeatability in various gear types.

•Ìý CNC Lathes and Machining Centers

Used for precision turning, drilling, and milling of metal components, including gear blanks and housings.

•Ìý Spline and Shaping Machines

Used to create splines and complex internal or external gear shapes essential for torque transmission.

•Ìý Klingelnberg P150 Gear Inspection System

Used for measuring gear geometry and accuracy to ensure compliance with international gear standards like AGMA and DIN.

The Strategic Advantage of Choosing a Taiwanese Manufacturer

Taiwanese manufacturers are globally recognized for their excellence in precision engineering and reliability. TYGear reflects these qualities through:

•ÌýISO 9001:2015 Certification

•ÌýAGMA Membership and Compliance

•ÌýUse of High-Precision Inspection Equipment (e.g., Klingelnberg P150)

•ÌýBroad Export Capabilities

Taiwan’s geographic positioning also enables efficient logistics and competitive pricing across key global markets. TYGear products are exported to numerous countries including:

•ÌýUnited States, Canada, Mexico

•ÌýGermany, UK, France, Portugal, Ukraine

•ÌýJapan, India, China, Southeast Asia

•ÌýBrazil, Argentina

OEM/ODM Capabilities

TYGear offers full OEM and ODM support, delivering reliable, high-performance gearbox solutions tailored to operational needs. Their expertise ensures consistent quality and efficient across all applications.